Waste baling with the variable round baler
VARIO-Master V140 | Baler-wrapper combination
GÖWEIL's VARIO-Master is the number one baler-wrapper combination for round bales. Originally designed for agriculture, the applications of the VARIO-Master have expanded enormously over time. A wide range of finely chopped materials can be processed into perfectly pressed and wrapped round bales. The robust design and durability of the baler-wrapper combination speak for themselves, consequently our customers include both contractors and large-scale agricultural and industrial enterprises from all over the world.
Hydraulically powered variable bale chamber
With the hydraulically driven, variable bale chamber, bale sizes between 80 and 140 cm can be produced. This is a great advantage both in bale logistics and in feeding operations. Four different speed levels can be selected for the baling and binding process.
Multicrop feeder
In order to better process the many different materials, the feeder has been equipped with a dosing drum.
PROFI plus L handset
The VARIO-Master V140 is operated with the PROFI plus L handset. The user interface is structured intuitively and enables easy operation of the machine.
Advantages of the VARIO-Master V140
High compression
The high bale density compresses the material to a minimal volume, saving valuable storage space.
Brake system
A dual-line air brake system or a hydraulic dual-line brake system is fitted as standard.
Well lubricated
The central lubrication continuously supplies the main lubrication points with grease and oil. This ensures a very long service life and minimal wear and tear.
Optimum control
The "PROFI" program control checks the entire process sequence fully automatically by means of the bus system. The operator is merely required to monitor the machine.
Perfectly lit
The LED lighting system provides perfect illumination when using the VARIO-Master at night.
Fast and agile
The pivoting drawbar can swivel up to 30° on either side. This provides a tight turning radius and allows the machine to be powered from either side.
Machine set-up
A major plus! The machine is ready for use in around three minutes.
Never run short
With a hydraulically folding film storage unit holding up to 18 rolls of film, the VARIO-Master is ideally suited to long workdays.
No distance too far
The 80 km/h chassis allows you to reach any job site quickly, whether by tractor or truck (80 km/h chassis only when using the dual-line air brake system, including ABS).
Feeding system & dosing highlights
Low-profile design
The low profile design and 3.50 meter width of the feeder make the filling process quick and easy – whether you use a dump trailer, push-off trailer, truck, or direct feeding.
Scraper floor
The speed of the scraper floor adapts to the quantity of material and is automatically self-regulating. The galvanized, die-forged scraper floor chains from Rübig used on the elevator and feeder are almost indestructible.
Large-capacity Multicrop feeder
The Multicrop feeder provides a large buffer with a volume of around 13 m³. This large capacity keeps the VARIO-Master V140 running during feeding.
In order to better process the many different materials, the feeder has been equipped with a dosing drum. This and the feed screws ensure the even flow of materials on the elevator and also optimally process fibrous material.
Highlights of the baler
Hydraulically powered variable bale chamber
Two bale chamber belts permanently ensure high compression of the material. Bale diameter and bale density are set on the terminal. The round bales can be pressed with a diameter from 80 to 140 cm, adjustable in 5 cm steps. The hydraulic drive allows the speed of the bale chamber to be adjusted to the baled material in four stages.
Net or film
An efficient binding system is needed to keep a bale in perfect condition. The VARIO-Master V140 is equipped as standard with a combined dual binding unit for net and film.
Water injection unit
Adds water to dry materials during baling.
Refeed belt
The refeed belt running underneath the entire length of the machine prevents loss of material; stray material that escapes during the baling process is caught and fed back to the elevator without getting dirty.
Long service life
Large, sealed bearings and a perfectly adapted lubrication system guaranteea long machine service life.
Wrapper highlights
Mobile wrapping table
The wrapping table slides under the bale chamber and picks up the bales directly, quickly, and gently.
Twin wrapping arm
The wrapper always stays one step ahead thanks to its standard twin wrapping arm including 2 x 750 mm film pre-stretchers. The patented plastic rollers mean more bales per roll of film.
Film cutter
The stainless steel cutting knife guarantees precise cutting of the film. The standard float position of the film cutter ensures easy release of the film, which means that no remnants are trapped.
Bale delivery ramp
The hydraulically lowerable bale delivery ramp ensures a gentle bale deposit.
Film monitoring and single-film mode
If a roll of film runs out or the film tears, the feed rate of the wrapping table is reduced until a 50% overlap is guaranteed once more.<br/> This allows bale wrapping to be completed without interruption. If both film rolls run out or tear, the film monitoring stops the wrapping process.
Control system
Program control PROFI with PROFI plus L terminal
The VARIO-Master is operated with the PROFI plus L terminal. The user interface is structured intuitively and enables easy operation of the machine. The entire work process as well as the machine settings are depicted via the display. Via the terminal's USB port, the language and customer logos for the weighing system with label printer can be imported with ease and customer account data exported in CSV format.
Materials suitable for baling
The VARIO-Master offers a quick and easy solution to the problem of having to store and transport various kinds of material. The materials are chopped prior to baling. The round bales are ideal for temporary storage as well as compact transport. Pressed into a bale, the material stays clean and dry.
Compaction rates of between 30% and 70% can be achieved depending on the size and structure of the material.
The storage of garbage and waste is an ever-growing problem. Some materials are prepared for further processing and used as substitute fuels.
Plastic films and solid residues with a grain size of up to 50 mm
Wood shavings, chopped brushwood, wood wool, bark mulch or sawdust
Grain, sugar beet pulp, bagasse, miscanthus, horse manure, compost, shredded carpet, and many more.
Basic model
With EU type-approval for up to 80 km/h
The VARIO-Master V140 is equipped as standard with a combined dual binding unit. As a result, two rolls of net or film can be inserted at the same time or even in combination.
Working width 3.50 m
The camera system, which is equipped with four infrared cameras, provides a perfect overview of the entire workflow and the area around the machine – both day and night.
The four cameras are positioned so as to allow a clear view of the top of the bale chamber, the elevator, the wrapping table, and the rear of the machine (on the right in the direction of travel).
The correct dry and moisture content of the material is crucial for high compression of the material and perfectly compressed bales. In the case of very dry materials, water can be added directly to the bale chamber via the water injection unit.
Consists of a solenoid valve, tubing, and adjustable nozzles.
The compact hand-held transmitter works via remote control and initiates bale deposit of the wrapped bale. Thanks to its handiness, the user can keep the transmitter with them at all times and start the deposit.
All work cycles are fully automatic
Technical data (Basic model)
Transport position | Work position | ||
Weight: | 15,800 kg | ||
Length: | 11,780 mm | 14,170 mm | |
Width: | 2,550 mm | max. 6,130 mm | |
Height: | 4,000 mm | max. 4,375 mm | |
Round bale diameter: | from 80 to 140 cm |
Power requirement of the towing vehicle
Oil requirement pivoting drawbar: | 10 l at 200 bar (2.5 gal at 200 bar) | ||
Power requirement: | at least 90 kW (at least 120 hp) |
Required connections
1 double-acting and 1 single-acting control device for the pivoting drawbar |
7-pin socket for the entire lighting system, except work lights |
Power is supplied to the machine via the ISOBUS socket or the cable harness provided |
Additional Equipment
The drive works using a joint shaft, which also makes it possible to use a tractor at any time. The engine is very quiet and operating costs are kept down in comparison with a tractor with high fuel costs. As a result, not only do you save space, but also exhaust gases, thereby enabling operation in sheds. However, the cover makes it possible to use the electric drive outdoors with ease too (temperature range: -15 to +60°C). The maintenance costs are very low and thanks to the base with forklift slings, the electric drive is easy to transport. The electric drive has a soft starter. This massively reduces initial voltage peaks as well as the starting torque. This also saves power and is gentle on the drive, shafts, and transmission.
Power: 90 kW | Voltage: 400 V | Frequency: 50 Hz |
Protection class: IP 55 | Power consumption: max. 125A | Drive: 740 rpm |
Weight: 2,970 kg | L x W x H: 1,773 x 1,323 x 1,652 mm | CEE 125A |
Consisting of weighing table, weighing terminal, and label printer with GÖWEIL logo or customer logo
The four weighing cells are directly integrated into the wrapping table. The display is attached to the switch panel. The weighing process for the wrapped bales runs automatically, ensuring that there are no time delays in the workflow. The bales can be weighed individually or even analyzed as a complete batch. The various options can be set very easily via the terminal. The label printer depicts information such as the bale weight, date, time, and a loaded logo. If no labels are required, this function can be switched off on the terminal. Adhesive labels and labeling strips are standard products and available from specialist stores. The weighing system can be retrofitted on existing machines.
Consisting of weighing table, weighing terminal, and label printer with GÖWEIL logo or customer logo
The four weighing cells are directly integrated into the wrapping table. The display is attached to the switch panel. The weighing process for the wrapped bales runs automatically, ensuring that there are no time delays in the workflow. The bales can be weighed individually or even analyzed as a complete batch. The various options can be set very easily via the terminal. The label printer depicts information such as the bale weight, date, time, and a loaded logo. If no labels are required, this function can be switched off on the terminal. Adhesive labels and labeling strips are standard products and available from specialist stores. The weighing system can be retrofitted on existing machines.
Thanks to the bale tipper integrated in the bale delivery ramp, it is possible to gently deposit the bale on the left or right. If this is deactivated, the bale is rolled off to the front as standard. Storage of the bales on their ends enables quicker and gentler removal.
Scope of delivery:
- Dosistar control unit
- Pump with filter
- Electronic flow measurement
- Various nozzles
- Suction hose for external containers
The 450-liter stainless steel tank is mounted directly on the machine and ensures complete discharging.
12V to 24V
Consisting of spiral cable with 15-pin to 13-pin and 2x 7-pin to 13-pin
Customers can choose from a large selection of drawbar eye types